Best Bar Cutting Machine in India
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Bar Cutting Machine
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- Estimated Delivery: 5 Days – 10 Days
- DESCRIPTION
- GQ40 Specification
FEATURE | SPECIFICATION |
Plain Bar | Փ 6 – Փ 40 |
Class Reinforced Rebar | Փ 6 – Փ 32 |
Size Of Flat Steel | < 70 x 15 |
Size Of Flat Steel | < 32 x 32 |
Size Of Angle Steel | < 50 x 50 |
Control Style | With Clutch |
Frequency Of Cutting (time/min) | 32 |
Motor Power | 3 (Kw) |
Voltage & Frequency (v/hz) | 380-50 |
Dimension (mm) | 1260x450x700 |
Weight (kg) | 400 |
- GQ50 Specification
FEATURE | SPECIFICATION |
Plain Bar | Փ 6 – Փ 50 |
Class Reinforced Rebar | Փ 6 – Փ 42 |
Size Of Flat Steel | < 80 x 18 |
Size Of Flat Steel | < 40 x 40 |
Size Of Angle Steel | < 63 x 63 |
Control Style | With Clutch |
Frequency Of Cutting (time/min) | 28 |
Motor Power | 4 (Kw) |
Voltage & Frequency (v/hz) | 380-50 |
Dimension (mm) | 1560x500x60 |
Weight (kg) | 500 |
What is a Bar Cutting Machine?
Bar cutting machine is a tool used in the construction and metallurgical industry. Its purpose is to cut steel rods and bars into desired lengths and dimensions, which ensures accuracy and precision in various construction projects. These tools are well installed with sharp cutting blades or discs that help in cutting steel easily.
They come in a variety of sizes and capacities, which allows processing of various bar thicknesses and lengths. tmt rod cutting machine play a vital role in strengthening concrete structures by providing required steel components with desired sizes to the infrastructures, thus contributing to the longevity and strength of buildings and other projects. They are automatic and provide results with accuracy which ultimately saves time and labour cost, which is an important aspect for modern construction.
Features and specifications of Rod cutting machine
- Motor power: – The motor power of GQ40 and GQ50 Rod cutting machines are 3 (Kw) and 4 (Kw) respectively. The motor power jar of a machine determines its efficiency. Rod cutting machine consisting of such motor speeds, ensures proper functioning of the machine.
- Dimension and Weight: – The dimensions and weight of GQ40 are 1260x450x700 and 400 kg respectively, while the dimensions and weight of GQ50 are 1560x500x60 and 500 kg respectively.
- Voltage & Frequency: – Voltage and frequency requirements for a TMT steel cutting machine vary depending on the different types of models. For instance in GQ40 and GQ50 steel bar cutting machines, the same voltage of 380 volts at a frequency of 50 Hz is required for working.
- Frequency Of Cutting:- The cutting frequency of a rod-cutting machine depends on the type of material being cut, the capacity of the machine, and other project requirements. The frequency of GQ40 and GQ50 steel bar cutting machines are 32 and 28
- Control Style: – The control style of a tmt Rod cutting machine varies depending on the type of model. The clutch is used as a control style in GQ40 and GQ50 bar-cutting machines.
- Plain bar: A plain bar in a tmt steel cutting machine is a straight, unreinforced steel or metal strip that is cut to a desired length or shape using a machine. The plain bar in the GQ40 bar cutting machine is Փ 6 – Փ 40 and in the GQ50 bar cutting machine is Փ 6 – Փ 50.
- Class Reinforced Rebar: – Class Reinforced Rebar in GQ40 bar cutting machine can be cut to Փ 6 – Փ 32 and in GQ50 can be cut to Փ 6 – Փ 42.
- Size of flat and angle steel: – The size of flat steel and angle steel that a TMT bar cutting machine can hold relies on the capacity of the machine. For instance, in a GQ40 steel bar cutting machine, the size of flat steel is < 70 x 15 and < 32 x 32 and the size of angle steel is < 50 x 50. In a GQ50 tmt steel bar cutting machine, the size of flat steel is < 80 x 18 and < 40 x 40 and the size of angle steel is < 63 x 63.
- Safety Features: – Rod-cutting machines also have many safety features such as emergency stop buttons, blade guards, and safety interlocks to protect the operator and prevent accidents.
- Durability:- Rod-cutting machines can withstand the rigors of construction sites, which is why they are made from stronger materials to ensure durability and longevity.
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Benefits of rod cutting machines
- Benefits of Rebar cutting machines are :-
- Precisely Cutting: Rod cutting machines have the ability to cut steel bars precisely, which is required for construction.
- Efficient: Rod cutting machines can all together cut multiple bars within a small period of time adding to its efficiency nature.
- Safety features: A Rebar cutting machine has an advanced safety feature, providing safety and thus reducing mishap.
- Capital Saving: Rod cutting machines are capital saving because of their efficient cutting mechanism.
- Versatile: Bar cutting machines have the ability to work on different varieties of bars, which is an important factor for construction.
- Longevity: Bar cutting machines have the ability to undergo heavy and rough use and are durable.
- Reduce in labour: Labour need less in Rod cutting machines as compared to in manual cutting, thus reducing labour costs.
- Precisely bending: Some Rod cutting machines also have the ability to bend bars to specific angles for precise cutting.
- Ease of transportation: Rod cutting machines are versatile and are easily transported to different sites.
- Consistent: Rebar cutting machines ensure uniform bar lengths, which is important for structural integrity in construction.
Working principle of rod cutting machine
Principle: The rebar cutting machine’s main principle is to precisely cut steel bars or strengthen rods efficiently.
The following are some principles of rod-cutting machines:-
- Mechanical cutting: rod cutting machines incorporate a mechanical shear mechanism to cut steel bars with precision. With the help of this mechanism, sharp blades or cutting discs are used to apply force on the bar, which shears or cuts the steel at the desired location.
- Hydraulic and Electric Power: Rod-cutting machines are hydraulic or electrically operated, which depends on the type and size of the machine. Hydraulic machines use hydraulic pressure for the cutting process and electric machines use motors to run the cutting blades.
- Adjustable Cutting: Most bar cutting machines are provided with features for adjustable cutting. Therefore, operators benefit in achieving the desired length of bar. This is done with the help of a control panel or adjustable stops.
- Safety Features: Bar cutting machines have a built-in mechanism with safety features to protect the operator and prevent mishaps, which includes emergency stop buttons, safety guards, and sensors to detect any malfunctioning.
- Cutting Capacity: Depending on the design and features of a rod-cutting machine, its cutting capacity is determined. Different machines can operate on different sizes and types of steel bars.
Working of a rod cutting machine:-
Following are some working principles of a bar-cutting machine:-
- Material Placement: The steel rod or bar that needs to be cut is placed on the machine’s work table by the operator.
- Clamping: The machine securely clamps the steel bar to prevent any movement during the cutting process.
- Cutting Blade: The Rod cutting machine consists of a high-speed rotating cutting blade mechanism, made of hardened steel. This blade is brought in contact with the steel bar at the desired cutting point.
- Cutting Operation: The cutting blade smears a significant force on the steel bar, slowly cutting it.
Frequently Asked Questions
A bar cutting machine is an equipment which is used to cut steel bars precisely and with accuracy to a desired length and size, which is crucial in construction sites. They are commonly used in projects like building construction, bridges, and infrastructure development.
Objective :- The main objective of a bar cutting machine is to precisely cut steel or reinforcement rods, which is used in construction projects.
Advantages of bar cutting machine over manual cutting machine are –
- Bar cutting machines are capable of cutting reinforcing bars much faster than manual methods.
- Bar cutting machines precisely cut and ensure uniform length of bar as compared to manual cutting.
- The automated features in the bar cutting machine ensures safety and reduces the risk of accidents as compared to manual cutting, which is not available in it.
- Bar cutting machines can handle various types of bars or large bulk as compared to manual cutting.
- Labour cost is less in bar cutting machines as compared to manual cutting machines.
A bar cutting machine can handle various types of steel bars, which includes round bars, deformed bars, and plain bars, commonly used in construction.
Features such as cutting capacity, cutting speed, blade quality, safety features, ease of transportation and maintenance are important to look for in a bar cutting machine.
Safety precautions that needs to be followed are :-
- The operator has to be properly trained and should be familiar with the features and functionality of the equipment.
- Wearing of safety glasses, gloves and other protective wears are important.
- Regular inspection of such equipment is mandatory.
Yes, some of the bar cutting machines have the ability to be adjusted in order to cut different bar diameters. They are easily customisable to different lengths and diameters.
In order to maintain a bar cutting machine, regular maintenance is crucial such as cleaning, lubricating, checking blade sharpness, and inspecting electrical components
Bar cutting machines function with the help of electricity, diesel engines, or hydraulic systems.
Some bar cutting machines are versatile and have the ability to perform both cutting and bending operations.
Yes, portable bar cutting machines are portable. They can be easily transported and operated in various locations as per the customer requirements.
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